|Main Power:||22 Kw||Suitable Material:||Galvanized Steel, Cold-rolled Strip|
|Thickness:||1.5~2.5mm||Roller:||GCr15 Bearing Steel|
|Roller Station:||20 Stations||Shaft:||No. 45 Steel, Quenched|
strut channel machine,
Galvanized Steel Strut Channel Roll Former,
Solar Panel Strut Channel Roll Former
Solar Panel Support Use Automatic Strut Channel Roll Forming Machine
1. Description of Strut Channel Roll Forming Machine
Automatic Strut Channel Production Line, can produce profiles of various cross-sectional specifications and models, and the replacement of plate types is fast and convenient, and one person can operate the entire line. PLC centrally controls the unwinding, leveling, and feeding of the whole line, Fixed-length punching, roll forming, follow-up cutting, and discharging. Multiple groups of parts data tasks can be set at one time, automatic production, and remote control.
Briefly, a solar panel frame roll forming machine produces the steel channels often used as supporting frames of the solar panel.
There are standard dimensions for common uni strut channels, i.e. 21*41, 41*41, and 41*61, etc. And also there are punching holes continuously on the bottom of the channels for joints. The following are some regular joints or connections.
The basic strut channel comes in the open box section, where several variations are available with small different shapes as well as different hole patterns for mounting to walls and supports. Generally, the materials for making the channels are 1.5-2.5mm thick zin-coating steel or cold-rolled steel.
Production line layout: Uncoiler - Servo feeder - Punching Machine - Roll Forming Machine - Hydraulic cutter - receiving table
2. Major Technical Parameters
|1||Manual uncoiler||Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Uncoiling width: 1250mm
Inner diameter: 450-550mm
|2||Entry Beach||Usage: Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniform. Please refer to the equipment regulation to know the function of locating angle iron.|
|3||Punching system||Hydraulic punching, using the material of CR12, contribute with weld.
PLC control system would be used in this station.
|5||Main Roll Forming System||Feature: Ensure stability, precision, and lifetime.
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, gear transmission( the first and the last roller, the down roller should be attached with the upper one with the gear drive.), roller surfaces polishing, hard plating, heat treatment, and galvanization treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Frame: 400# H steel
Drive mode: differential box transmission
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: φ80mm
Number of rollers: 20 rollers
Main power: 22kw
Forming speed: 10m/mins
|6||Shearing Mechanism||Feature: Ensure stability, precision, and cutting speed
Function: Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Material of blades: Gcr12 quenched
Power supply: hydraulic power
Frame: Pillar style with rack & pinion system
Stroke switch: non-contact photoelectric switch
Components: It contains one set of cutting tools, one hydraulic tank, and one cutter machine.
|7||Hydraulic system:||Hydraulic oil: 46#
It is controlled by a gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drives the cutter machine to begin the cutting job.
Components: The system includes a set of hydraulic tanks, a set of hydraulic oil pumps, two hydraulic pipes. and two sets of electromagnetism valves
|8||Electric Control System||Feature:
Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision, and lifetime.
Other electric elements are Delta
Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
|9||Counter||One counter gauges length, pulses, and decides length.
Omron encoder for length measurement.
Q1. What is your advantage?
A1: We have over 11 years of experience in roll-forming machine production. Experienced engineers and workers will be helpful for quality control.
Q2. Do you have after-sales support?
A2: Yes, we are happy to give advice and we also have skilled technicians available across the world. We need your machines running in order to keep your business running.
Q3. Do you sell only standard machines?
A3: No, most of our machines are built according to customers' specifications, using top brand components.
Q4. Can you be responsible for transport?
A5: Yes, please tell me the destination port or address. We have rich experience in transporting.
Q5. How to visit your company?
A5: 1). Fly to Wuxi airport, we will pick you up.
2). Fly to Shanghai Airport: By high speed train From Shanghai Hongqiao railway station to Wuxi railway station, then we can pick you up.
Contact Person: Alfred