|Main Power:||5.5KW||Hydraulic Power:||4.0KW|
|Suitable Material:||Galvanized Steel, Cold-rolled Steel Strip||Width:||Below 500mm|
|Roller:||45# Steel, Quenched Heat Treatment||Shaft:||45# Steel, Quenched Heat Treatment|
PLC Controlled track roll forming machine,
20m/min track roll forming machine,
500mm width stud roll forming machine
Siemens PLC Controlled High-Speed Steel Stud And Track Roll Forming Machine
1. Description of stud and track roll forming machine
This Stud And Track Roll Forming Machine are driven by a chain in the hydraulic system. Comparing with another system, a chain drive system can save power. Customers do not need to pay the extra power fee during production.
The shafts adopt 55mm diameter No. 45 steel. They are tooled by a grinding machine 2 times. They are strong and durable. Can ensure product accuracy.
The production speed can reach 20m/min. 9600m per shift one day (8 hours). It is automatic and easy to operate.
The rollers adopt high-grade No. 45 forged steel. Plated with 0.05mm hard chrome. Processed by digital-controlled procession.
The stud and track roll forming machine equips Siemens PLC system. The touchscreen can realize the friendly man-machine interaction. And the system is simple to learn and very easy to operate. Once you set the quantity and length data of the product, the machine will produce the products automatically.
2. Major technical parameters of the stud and track roll forming machine
|stud and track roll forming machine|
|The thickness of the suitable material sheet||0.5--1.2mm(normally)|
|Width of suitable material sheet||As your drawing|
|Control system||Mitsubishi PLC system|
|Cutting method||Hydraulic cutting|
|Material of roller station||No.45 with heat treatment|
|Formed width||As your drawing|
|Length of the finished product||set in computer, the machine will cut automatically|
3. Main components of the stud and track roll forming machine
|2||Guide Device||1 Set|
|3||Roll Forming Machine||1 Set|
|4||Hydraulic Station||1 Set|
|5||Ran-out Table||2 Sets|
|6||PLC System||1 Set|
4. Quality assurance:
The company organizes the production as per ISO9001:2008 standard. From design control, process control, inspection control to delivery, installed and service, we all operating a whole strict process control system. The running of the quality system performs quality manual, procedure files, work instruction, and related technical and management standards together with standard and regulation layout by company. The quality system realizes the whole screw and whole procedure control completely.
Quality assurance procedure for important out-source parts.
a. Mainly out-sourced parts: control system, cylinder, hydraulic components, motor, pump, etc.
b. After evaluation, select qualified suppliers as business partners.
c. Purchasing according to plan, purchase contract, quality requirement, technical standard, and inspection standard.
Receiving inspection on-site either in supplier or our company with related technicians.
Contact Person: Alfred