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Product Details:
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| Weight: | Around 11000 Kgs | Roller Stations: | 16 Stations |
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| Roll Forming Speed: | 10-15m/min | Rollers Material: | No.45 Steel, Coated With Chromed Treatment |
| Controlling System: | PLC And Converter | Main Motor Power: | 5.5kw |
| High Light: | glazed tile making machine,roof tile manufacturing machine |
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1. Description of color steel glazed tile roll forming machine:
Color steel glazed tile is made by using color steel plate as the primary plate, by several processes, such as Rolling, Molding, Cutting, etc. become the final plate. It’s colorful and elegance.Because of it’s good characteristics, such as light weight, high strength, nice waterproofing, easy installation, it is widely used for the villa roofs, City flat-to-slope projects,tourist spot buildings and so on. LBM is producing the high quality color steel glazed tile roll forming machines, and exported to India, Thailand, South-Africa, Iran, Russia, etc.
2. Technical details of color steel glazed tile roll forming machine:
| Machine Specifications | |
| Weight | About 11000kgs |
| Size | About 11m x 1.8m x 1.5m (length x width x height) |
| Suitable Raw Material | |
| Material | Pre-painted Galvanized Steel Coils |
| Thickness | 0.4-0.6mm |
| Coil width | 1220mm |
| Yield Strength | 235Mpa |
| Main Technical Parameters | |
| Diameter of forming rollers shafts | 75mm |
| Roll Forming Speed | 10-15m/min |
| Production Speed | 4m/min |
| Forming rollers material | No.45 steel, coated with chromed treatment |
| Cutter material | CR12 mould steel, with quenched treatment |
| Controlling system | PLC and Converter |
| Electric Power requirement | Main motor power: 5.5kw |
| Hydraulic unit motor power: 11kw | |
| Electric voltage | According to customer’s requirement |
3. Color steel glazed tie roll forming machine
4. Color steel glazed tile roll forming machine flow chart:
5. Main components of color steel roll forming machine
1). Decoiler
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Dimensions
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1700mm*1000mm*800mm
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Width of feeding
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1250mm
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Capability
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5 Ton
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Inter diameter
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480mm-570mm
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Mode of expand &fight
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inner expand &fight by manual
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Way of feeding
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manual
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Color
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Blue (Custom)
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Quantity
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1
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2). Feeding:
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Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
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Feeding type
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adjustable
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Feeding width
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1250mm
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Entrance and guide roller
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material is SAE1045, HRC48-52° surface with chrome
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Quantity
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1
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3). Forming Section:
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Material of the profile
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Q195, Q235, GI or color steel
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Thickness range
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0.4-0.6mm
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Main motor power
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5.5kw, AC motor, motor inside of main machine
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Machine Voltage, Frequency, Phase
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380 V, 50 Hz, 3Phase
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Roll station
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about 11 stations (according the final design)
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Roller material
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ASTM1045 chrome plated surface with chrome, CNC,
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Shaft diameter
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￠70mm material: SAE1045 with quenching and tempering
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Machine roll forming speed
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2-4m/min
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Transmission
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by chain, one inch
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Roll former has leveling bolts in the base for adjust the leveling
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Machine base frame adopt H beam welding steel
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In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
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Machine adopt metal wall as station
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To avoid accidents, all of drive part adopt protect cover
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Color of machine
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Blue and yellow (or base on customer request)
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Quantity
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1
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4). Pressing Sytem
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Pressing after forming
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Press the sheet after roll forming to required length
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Hydraulic drive uses the same hydraulic unit with cutting
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Material of mold
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Cr12, 58-62 HRC hardness
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Pressing by hydraulic, 5.5KW
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Working pressure
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12Mpa adjustable
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Tolerance of length
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+/- 1.5mm for each piece end product
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Quantity
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1
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5). Post Cutting System:
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Cutting after forming
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Cut the sheet after roll forming to required length
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Hydraulic drive uses the same hydraulic unit with pressing system
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Material of blade
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Cr12, 58-62 HRC hardness
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Cutting power by hydraulic, 5.5KW
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Working pressure
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12Mpa adjustable
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Tolerance of length
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+/- 1.5mm for each piece end product
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Quantity
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1
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6). Output Table
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Frame
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welding by tube
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Size
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about 1.0m long*1.0mwide*0.9mhigh
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One out table with some support roller
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Supporter roller
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ASTM 1045 with chrome
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Diameter of rollers
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55mm
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Color
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Blue
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Quantity
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2units
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7). Hydraulic Station:
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Hydraulic power
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5.5kw
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Working pressure
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12Mpa adjustable
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Solenoid valve
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2 groups (1 for pressing and 1 for post cutting)
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Hydraulic oil
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46# hydraulic oil
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Color
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Blue (or base on customer request)
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Quantity
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1
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8). Control cabinet:
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Programmable setting of profile length and quantity
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Automatic stopping of the equipment after completion of the cutting programme will be provided
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Operating system language
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English and Chinese
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Voltage, Frequency, Phase
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380 V, 50 Hz, 3Phase
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Computer used to control length & quantity
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Machine will automatically cut to length and stop when required quantity is achieved
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Length inaccuracy can be amended easily.
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Control panel
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Button-type switch and touch screen
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Unit of length
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millimeter (switched on the control panel)
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PLC brand
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Panasonic
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Frequency converter brand
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Yaskawa
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Touch screen
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Taiwan Weinview
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Color
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Oringe and Gray |
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Quantity
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1
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6. Our advantages:
· Germany COPRA software design
· 5 engineers with more than 20 years experience
· 15 professional technician
· 11 sets advanced CNC production lines on site
· Passionate Team
· Installation engineers can reach your factory within 6 days
7. Applications
9. Contanct Us
Jiangsu LeBron Machinery Technology Co., Ltd.
Factory address:
No. 551, the Zhenze West Road, Huazhuang Street, Binhu Distrct, Wuxi City, Jiangsu Province, China
Telephone: +86-510-8202 1910
Company address:
1604#, Yangming Sicence & Technology Industry Center, No.855 Nanhu Avenue,Wuxi city, Jiangsu, China
Zip Code: 214000
Telephone: +86-510-8388 8805
Fax: +86-510-8262 0085
Contact Person:
Alfred (Manager)
Cell/Whatsapp/Skype: +86-15821208506
Email: alfred@lebron-machinery.com
Website: www.lebron-machinery.com
Contact Person: Alfred
Tel: +8618115330187
